VACUUM WATER DEAERATION VWD

VACUUM WATER DEAERATION

The Vacuum Water Degassing (VWD) deaerates water down to a residual oxygen concentration below 10 ppb. Optionally the water can be cooled down, filtered or sterilized with ultraviolet light. The function of the unit can be monitored and documented by an in-line oxygen analyzer at the outlet of the unit.

The process is employed in the brewing, beverage, food and chemical-pharmaceutical industries, wherever water with lowest oxygen content is required to assure high product quality and stability. The system is characterized by high operational reliability, low CO2 and energy consumption.

ADVANTAGES AND FUNCTIONS

TECHNICAL DESCRIPTION

The water is distributed homogeneously to the structured packing at the top of the column. The CO2 is fed in at the bottom of the column. The water slowly flows downwards through the structured packing in counter current flow to the CO2.

A long and intensive contact between water and stripping gas is ensured by the high-performance structured packing. CO2 is dissolved in the water up to a level of 0.2 g/l and at the same time suppresses the oxygen. The operation of the column under vacuum, with a pressure about 80 mbar, reduces the partial pressure of gas. Low oxygen values and CO2-consumption are reached. Optionally, nitrogen can be used as stripping gas. The deaerated water is pumped out of the bottom of the column with a frequency-controlled pump. Optionally the water can be cooled down in a plate heat exchanger by glycol or ammonia.

Sensors for oxygen, level, flow and temperature monitor the proper functioning of the system.
The unit can be controlled by a local PLC with a touch panel or by a process control system.
Designed for high hygienic standards, all common cleaning agents in the beverage and chemical-pharmaceutical industry can be used for CIP cleaning.

TECHNICAL SPECIFICATION

 
Capacity25 to 1,000 hl/h / 2.5 to 100 m3/h
Residual oxygen content< 10 ppb / 0.01 ppm
CO2 consumption0.3 g/l
CO2 supplymin. 6 barg / ≥99.98% purity
Cooling mediaglycol or ammonia

 

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COLD WATER DEAERATION CWD

COLD WATER DEAERATION

The Cold Water Deaeration (CWD) deaerates water down to a residual oxygen concentration below 50 ppb. At the same time the water is saturated with 2 g/l CO2. Optionally it can be cooled down, filtered or sterilized with ultraviolet light. The function of the unit can be monitored and documented by an in-line oxygen analyzer at the outlet of the unit.

The process is employed in the brewing, beverage, food and chemical-pharmaceutical industries, wherever water with low oxygen content is required to assure high product quality and stability. The system is characterized by high operational reliability, simple functionality and low investments. Due to the carbonization of water, the unit is especially suitable for the production of carbonated beverages.

ADVANTAGES AND FUNCTIONS

TECHNICAL DESCRIPTION

The water is distributed homogeneously to the structured packing at the top of the column. The CO2 is fed in at the bottom of the column. The water slowly flows downwards through the structured packing in counter current flow to the CO2.

A long and intensive contact between water and stripping gas is ensured by the high-performance structured packing. CO2 is dissolved in the water up to a level of 2.0 g/l and at the same time suppresses the oxygen. Optionally, nitrogen can be used as stripping gas. The deaerated water is pumped out of the bottom of the column with a frequency controlled pump. Optionally the water can be cooled down in a plate heat exchanger by glycol or ammonia.

Sensors for oxygen, level, flow and temperature monitor the proper functioning of the system.
The unit can be controlled by a local PLC with a touch panel or by a process control system.
Designed for high hygienic standards, all common cleaning agents in the beverage and chemical-pharmaceutical industry can be used for CIP cleaning.

TECHNICAL SPECIFICATION

Capacity25 to 1,000 hl/h / 2.5 to 100 m3/h
Residual oxygen content< 50 ppb / 0.05 ppm
CO2 consumption2.4 g/l
CO2 supply6 barg / ≥99.98% purity
Cooling mediaglycol or ammonia

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DEGASSING

DEGASSING OF LIQUIDS

Oxygen – known in breweries as the greatest enemy of beer. It leads to oxidation, changes the aroma profile of the beer negatively and impairs its shelf life. It is therefore important to prevent oxygen from getting into the finished beer at all stages. However, this is only possible if the water with which the beer comes into contact or with which the beer is blended is also oxygen-free. For this reason, the water used must always be reliably degassed. The possibilities for this are manifold, and the results are correspondingly manifold. Take a look at the different solutions we have developed over the years and which are used by many customers worldwide.

OUR SOLUTIONS FOR WATER DEGASSING

The search for the right water degassing system can be difficult. If you have any questions or would like advice, our specialists will be happy to assist you.

FRISTAM FM

FRISTAM FM

MULTISTAGE CENTRIFUGAL PUMP

Perfect for whenever highly sensitive products must be transferred under high pressure. It is hygienic, smooth-running, robust, easy to maintain, durable and economical.

Specifically designed for generating high delivery heads and for operating under extreme pressure conditions.

SPECIFIC CONSTRUCTION

The FM is a multistage pump, specifically developed to generate high delivery heads, boosted by several successive pump stages. Adhering to minimal production tolerances throughout our highly precise production process makes the FM series an exceptional product of superb industrial manufacturing.

TECHNICAL DETAILS

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FRISTAM FPM / FSM

FRISTAM FPM / FSM

CENTRIFUGAL PUMP

Specifically suited for transferring toxic, dangerous and WHC goods. These magnetically coupled pumps are designed for applications with special safety requirements. The open impeller is connected to the driving unit via a magnetic coupling that is contact-free. The product space is hermetically sealed from the environment by a separating can.

The Fristam FSM is available as a shear pump featuring a combination of rotor and stator that produces homogenised multiphase products of supreme quality.

SPECIFIC CONSTRUCTION

The pump’s power is transmitted from the drive shaft contact-free via the magnetic coupling. This ensures that the pump’s speed always corresponds to the drive speed. Thanks to the special bearings of the magnetic coupling’s internal rotor, only the drive speed is transmitted to the drive shaft, avoiding any undesirable forces.

TECHNICAL DETAILS

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FRISTAM FPC

FRISTAM FPC

CENTRIFUGAL PUMP

This newly designed pump offers superior performance with gaseous liquids and in CIP-return applications.

It combines Fristam’s proven impeller with a rotor screw. This clever design results in a low-noise hybrid that very efficiently pumps liquids with a significant gas content.

The FPC is also suitable for emptying tanks.

SPECIFIC CONSTRUCTION

The eccentrically arranged rotor casing, recirculation pipe and rotor screw enable the easy transportation of gaseous liquids. The FPC’s construction follows the proven principles of Fristam centrifugal pumps, ensuring high efficiency and low noise levels. The Fristam FPC is manufactured according to our high standards of German engineering with stainless-steel forgings and investment castings.

TECHNICAL DETAILS

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FRISTAM FZ

FRISTAM FZ

CENTRIFUGAL PUMP

A reversible, self-priming pump that offers exceptional precision for the complete evacuation of tanks and lines. The FZ is characterised by its impressive perform-ance when pumping highly viscous products.

It is ideal for CIP return applications and is the optimum solution whenever high suction capacity is required.

SPECIFIC CONSTRUCTION

Fristam’s self-priming FZ pumps operate according to the side-channel principle. Impellers with radial blades in conjunction with hydrodynamically optimised side channels transmit the pressure energy to the product. The stable impeller and narrow sealing gaps ensure an outstanding suction capacity. The FZ’s symmetric design allows for a reversal of the rotating direction.

TECHNICAL DETAILS

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FRISTAM FPH

FRISTAM FPH

CENTRIFUGAL PUMP

The Fristam FPH features specific advantages for high-pressure applications up to 80 bar. It can therefore also be used as a booster pump in filtration technology.

It is hygienic, gentle, exceptionally low-maintenance, durable, highly economical and, due to its heavy-duty components, very robust.

SPECIFIC CONSTRUCTION

The Fristam FPH’s design with its open impellers and a flow-optimised pumping channel ensures gentle product handling even at high volumetric flows.

TECHNICAL DETAILS

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FRISTAM FP

FRISTAM FP

CENTRIFUGAL PUMP

Tried and tested a thousand times in the most varied applications throughout the hygienic process industry.

All 14 models of the FP series can be used universally, ensuring gentle product handling. They are robust, low-maintenance, durable and economical.

SPECIFIC CONSTRUCTION

Fristam FP pumps are designed with open impellers as well as with narrow gaps between the impellers and the cover. Combined with the flow-optimised pumping channel, these ensure minimal secondary flow, very gentle product handling even at high volumetric flows, and energy-saving operation. The FPs’ design makes them ideal for hygienic applications. The pumped medium may be homogenous or contain air, gases or suspended solids.

TECHNICAL DETAILS

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FRISTAM FSP

FRISTAM FSP

SHEAR PUMP

Fristam’s shear pump is specifically designed for producing dispersions and emulsions with maximum efficiency.

It achieves incomparably homogenous products, while reducing raw material input and shortening processing times considerably. The FSP’s three-dimensional shearing process continuously produces perfect blends of consistent quality.

All models are extremely hygienic and efficient, very robust and exceptionally economical.

SPECIFIC CONSTRUCTION

Fristam shear pumps were developed based on our proven centrifugal pumps of the FP series. In place of their impeller, a rotor-and-stator system draws inhomogeneous products through shearing clearances of just 0.3 mm at tip speeds of up to 38 m/s. As a result of extremely high flow rates in the rotor-and-stator system, and the high shear rates of up to 125,000 1/s, multiphase products are blended with supreme efficiency.

TECHNICAL DETAILS

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